British Columbia

Deconstructing the viaducts: What Vancouver can learn from New Zealand

The looming demolition of the Georgia and Dunsmuir viaducts will be one of the largest deconstruction projects ever undertaken in Vancouver. Here's how they did it in New Zealand.

The viaducts are coming down but exactly how will that happen?

During the deconstruction of the Newmarket viaducts in Auckland, New Zealand, 2000 tonne chunks of the bridges were cut off and taken away at during the night. (Simon Paton)

The City of Vancouver has a plan to take down the Georgia and Dunsmuir viaducts, but it hasn't yet explained how and when it will happen. Just how do you go about demolishing two massive structures that have been part of the city landscape for over 40 years?

Simon Paton has an notion of how it's done. In the last few years Paton, who is the senior project manager at the New Zealand Transport Agency, has helped steer a project to deconstruct two Auckland city viaducts that were similar to Vancouver's.

"[They] were 700 metres long and ran across the Newmarket business precinct within the city." said Paton in a phone interview from Auckland. 

"We had about 120,000 people a day going over, and another 70,000 going under the bridge. The structure had a bit of an S bend in it so it was a complex geometry."

A massive 8000 tonne gantry known as "Big Blue" did all the heavy work in the Newmarket viaduct deconstruction project in Auckland, New Zealand. (Simon Paton)

The Newmarket viaducts were 46-years-old when they were demolished. Vancouver's viaducts turn 45 next year.

The biggest hiccup in the Newmarket deconstruction happened before the first bit of asphalt was peeled away. A risk assessment determined key parts of the bridge structures actually needed strengthening before demolition could begin. 

"​We had to put up an awful lot of temporary steel work to hold things up so that it didn't fall over while it was being taken down," Paton explained. 

The extra work added $13 million Cdn to the estimated $101-million demolition budget.

When work began in earnest an enormous 8,000 tonne gantry crane nicknamed Big Blue was moved into place, allowing  for 2,00 tonne chunks of the viaducts to be cut away and lowered onto flatbed transport trucks.

"We used wire saws to cut the segments," said Paton. "Most of it was concrete, there wasn't a lot of reinforcing steel compared to modern structures. We basically chopped pieces off, then took them away to the yard and recycled the concrete."

The parts of the project which required major traffic diversions and closures, like moving Big Blue or trucking out the chunks of bridge, were done at night when congestion was less of a concern.

The Georgia Street viaduct isn't long for this world.

Unlike what will happen in Vancouver, new replacement viaducts were constructed in Auckland before the old ones were taken down, helping to mitigate the chaos. 

Paton says having a thorough and strategic communication plan paid off, especially for the one weekend they had to close the entire motorway.

"It wasn't just getting the word out, it was trying to suppress the demand as well," he said. "We got a really good response and it was quite manageable. People just stayed away really."